XLPE
XLPE, or Cross-Linked Polyethylene, is a high-performance thermoset insulation material commonly used in electrical cables, thermal insulation, and HVAC applications. It offers superior thermal, mechanical, and chemical resistance compared to standard polyethylene.
XLPE is created by cross-linking the polymer chains of polyethylene, enhancing its:
Thermal resistance
Dielectric strength
Mechanical durability
Chemical and moisture resistance
๐ฅ High temperature resistance: Up to 90°C – 105°C (working); 250°C (short circuit)
โก Excellent dielectric properties: Ideal for high-voltage insulation
๐ง Moisture resistant: Prevents tracking and water-tree formation
๐ก๏ธ Chemical & abrasion resistant
๐ช High mechanical strength: Resistant to wear and tear
๐ Long lifespan: Stable performance over decades
Primary application of XLPE
Low Voltage Cables (up to 1.1kV)
Medium Voltage Cables (3.3kV – 33kV)
High Voltage Cables (up to 132kV or more)
โก๏ธ Used in power distribution, substations, industrial wiring.
Used for HVAC ducts, underdeck insulation, pipes, and panels.
Property | Benefit |
---|---|
Closed-cell foam | Blocks heat and sound |
Flexible and lightweight | Easy to install |
Water vapor barrier | No moisture absorption |
Fire-retardant grades | Available for safety |
Cross-linked PE pipes (often branded as PEX) are used for hot and cold water systems.
Flexible, corrosion-free, and scale-resistant.
Property | Value (Typical) |
---|---|
Max Operating Temp | 90°C – 105°C |
Short Circuit Temp | 250°C (for 5 seconds) |
Dielectric Strength | > 500 kV/cm |
Thermal Conductivity | ~0.4 W/m·K |
Water Absorption | < 0.1% |
Smoke & Flame Resistance | Available (Low-Smoke XLPE) |
๐ Power & Utility
๐๏ธ Construction & Infrastructure
๐ข HVAC & Building Insulation
๐ข Marine & Offshore Cables
๐ค๏ธ Railways and Metro
๐ฅ Hospitals, IT Parks, Data Centers