Shree Enterprises

XLPE

XLPE
Shree Enterprises

XLPE

 

XLPE, or Cross-Linked Polyethylene, is a high-performance thermoset insulation material commonly used in electrical cables, thermal insulation, and HVAC applications. It offers superior thermal, mechanical, and chemical resistance compared to standard polyethylene.

 

๐Ÿงช What is XLPE?

XLPE is created by cross-linking the polymer chains of polyethylene, enhancing its:

  • Thermal resistance

  • Dielectric strength

  • Mechanical durability

  • Chemical and moisture resistance


 

โš™๏ธ Key Features of XLPE

  • ๐Ÿ”ฅ High temperature resistance: Up to 90°C – 105°C (working); 250°C (short circuit)

  • โšก Excellent dielectric properties: Ideal for high-voltage insulation

  • ๐Ÿ’ง Moisture resistant: Prevents tracking and water-tree formation

  • ๐Ÿ›ก๏ธ Chemical & abrasion resistant

  • ๐Ÿ’ช High mechanical strength: Resistant to wear and tear

  • ๐Ÿ”’ Long lifespan: Stable performance over decades


 

๐Ÿงฑ Types of XLPE Applications

1. โšก Electrical Cables

Primary application of XLPE

  • Low Voltage Cables (up to 1.1kV)

  • Medium Voltage Cables (3.3kV – 33kV)

  • High Voltage Cables (up to 132kV or more)

โžก๏ธ Used in power distribution, substations, industrial wiring.


 

2. ๐ŸŒก๏ธ Thermal Insulation (XLPE Foam Sheets / Rolls)

Used for HVAC ducts, underdeck insulation, pipes, and panels.

PropertyBenefit
Closed-cell foamBlocks heat and sound
Flexible and lightweightEasy to install
Water vapor barrierNo moisture absorption
Fire-retardant gradesAvailable for safety

 

3. ๐Ÿšฐ Plumbing & Piping

  • Cross-linked PE pipes (often branded as PEX) are used for hot and cold water systems.

  • Flexible, corrosion-free, and scale-resistant.


๐Ÿ“ Technical Specifications for XLPE Cables

PropertyValue (Typical)
Max Operating Temp90°C – 105°C
Short Circuit Temp250°C (for 5 seconds)
Dielectric Strength> 500 kV/cm
Thermal Conductivity~0.4 W/m·K
Water Absorption< 0.1%
Smoke & Flame ResistanceAvailable (Low-Smoke XLPE)

 

๐Ÿญ Applications Across Industries

  • ๐Ÿ”Œ Power & Utility

  • ๐Ÿ—๏ธ Construction & Infrastructure

  • ๐Ÿข HVAC & Building Insulation

  • ๐Ÿšข Marine & Offshore Cables

  • ๐Ÿ›ค๏ธ Railways and Metro

  • ๐Ÿฅ Hospitals, IT Parks, Data Centers